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Ultrasonic processor
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- Contents
- Table of Contents
- Troubleshooting
- Bookmarks
Table of Contents
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Table of Contents
- 1 Warranty
- 2 Warnings
- 3 Specifications
- 4 Principles of Operation
- 5 Descriptions of Components / Functions of Controls
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Vc505 Front Panel
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Vc505 Rear Panel
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Converter Clamping
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- 6 Preparation for Use
- 7 Operating Instructions
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Caution
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Setup
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Operation
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- 8 Techniques for Optimizing Results
- 9 Maintenance
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Probe Maintenance
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Attaching and Detaching Probes and Microtips
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System Cleaning Instructions
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- 10 Troubleshooting
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Overload Condition
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- 11 Return of Equipment
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Safety Certification Form
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- 12 Converter Cooling
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ULTRASONIC PROCESSOR
Part No. VC505
OPERATION MANUAL
Sonics & Materials, Inc.
53 Church Hill Road
Newtown, CT 06470 USA
Phone: 203.270.4600
info@sonics.com
www.sonics.com
Rev. 10-21
Table ofContents
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Summary of Contents for Sonics VC505
- Page 1 ULTRASONIC PROCESSOR Part No. VC505 OPERATION MANUAL Sonics & Materials, Inc. 53 Church Hill Road Newtown, CT 06470 USA Phone: 203.270.4600 info@sonics.com www.sonics.com Rev. 10-21...
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Page 2: Table Of Contents
3. SPECIFICATIONS ....................5 4. PRINCIPLES OF OPERATION ................7 5. DESCRIPTIONS OF COMPONENTS / FUNCTIONS OF CONTROLS ....9 5.1. VC505 FRONT PANEL ..................9 5.2. VC505 REAR PANEL ..................9 5.3. FUNCTIONS OF KEYS CONTROLS & CONNECTORS ....... 10 5.4. -
Page 3: Warranty
1. WARRANTY Your Ultrasonic Processor is warranted and backed by the manufacturer for a period of 3 years from the date of shipment against defects in material and workmanship under normal use as described in this instruction manual. During the warranty period, the manufacturer will, at its option, as the exclusive remedy, either repair or replace without charge for material and labor, the part(s) which prove to be defective, provided the unit is returned to us properly packed with all transportation charges prepaid. -
Page 4: Warnings
2. WARNINGS Please read the manual in its entirety. Necessary instruction and guidance are provided to help ensure the successful operation of this device. Observe the following: High voltage is present in the power supply, converter and high frequency cable. There are no user-serviceable ... -
Page 5: Specifications
3. SPECIFICATIONS Power Supply Input Voltage 100 VAC – 132 VAC @ 50/60 Hz 198 VAC – 264 VAC @ 50/60 Hz Rated Current 10 Amps max. 6.3 Amps max. Fuse Rating 12 Amps Slow Blow 6.3 Amps Slow Blow Weight 16 lbs. - Page 6 Environmental Pollution Degree Installation Category Operating Limits Temperature: 41 - 104ºF (5 - 40ºC) Relative Humidity 10 - 95% (Non Condensing) Altitude: 6,651 ft. (2000 m) Temperature: 35 -120 ºF (2 - 49 ºC) Shipping/Storage Relative Humidity 10 - 95% (Non Condensing) Ambient Pressure Extremes: 40,000 ft.
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Page 7: Principles Of Operation
4. PRINCIPLES OF OPERATION The ultrasonic power supply transforms AC line power to a 20 kHz signal that drives a piezoelectric converter/transducer. This electrical signal is converted by the transducer to a mechanical vibration due to the characteristics of the internal piezoelectric crystals. The vibration is amplified and transmitted down the length of the horn/probe where the tip longitudinally expands and contracts. - Page 8 viscosity, concentration, temperature, etc.). As the resistance to the movement of the probe increases (increased load on the probe), additional power will be delivered by the power supply to ensure that the excursion at the probe tip remains constant. The displayed wattage readings will vary as the load changes;...
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Page 9: Descriptions Of Components / Functions Of Controls
5. DESCRIPTIONS OF COMPONENTS / FUNCTIONS OF CONTROLS 5.1. VC505 FRONT PANEL Converter Cable Converter Power ½” Probe with Supply Replaceable tip (#630-0220) Lab Stand with Clamp (Sold separately) 5.2. VC505 REAR PANEL Page 9 of 29... -
5.3. FUNCTIONS OF KEYS CONTROLS AND CONNECTORS FRONT PANEL Displays prompts and control parameters including: • Amplitude selected • Output power delivered to the probe in watts • Selected duration of processing LCD display • Actual processing time • Elapsed time •...
- Page 11 REAR PANEL 9 pin D-sub connector Connects to external actuation device and enables power and frequency (IO Port) monitoring. Footswitch Connector Connects to the footswitch cable. Power Supply Connector Connects to the electrical line cord and encases the fuse(s). 9-PIN D-SUB CONNECTOR Pin No.
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Page 12: Converter Clamping
5.4. CONVERTER CLAMPING Improper clamping can damage the system and void the warranty. Using a sound enclosure (part #830-00427) or stand (part #830-00459) will ensure a proper fit. Proper Clamping Improper Clamping Sound Enclosure 830-00427 Stand & Clamp 830-00459 Page 12 of 29... -
Page 13: Preparation For Use
6. PREPARATION FOR USE INSPECTION Prior to installing the Ultrasonic Processor, perform a visual inspection to detect any evidence of damage which might have occurred during shipment. Before disposing of any packaging material, check it carefully for small items. The Ultrasonic Processor was carefully packed and thoroughly inspected before leaving our factory. -
Page 14: Operating Instructions
7. OPERATING INSTRUCTIONS 7.1. CAUTION Do not operate the power supply unless it is connected to the converter. Never allow liquid to spill into the converter. Do not allow a microtip to vibrate in air for more than 10 seconds. ... -
Page 15: Setup
7.2. SETUP 1. Connect the power cord into the receptacle on the rear of the ultrasonic processor. 2. Make sure the unit is switched off. Plug the electrical line cord into the electrical outlet. 3. If the optional foot switch is used, insert the plug into the jack located on the rear panel. 4. -
Page 16: Operation
7.3. OPERATION START UP: Press the ON key. The screen will display the power rating of the Ultrasonic Processor and the following control parameters. - : --: -- Time -- -- Pulse Ampl -- % AMPLITUDE: Desired amplitude must be set in order for the Ultrasonic Processor to be operational. - Page 17 01 second to 59 seconds. During the OFF portion of the cycle, the red indicator on the PULSE key will illuminate. If the OFF portion of the cycle exceeds three seconds, a cautionary message - Sonics in OFF Cycle - will warn the operator against touching the ultrasonic probe.
- Page 18 2. Using the numeric keys, set the ON portion of the cycle, then press the ENTER/REVIEW key. The screen will display: Pulse on 10 sec Pulse off __ sec 3. Using the numeric keys set the OFF portion of the cycle, then press the ENTER/REVIEW key.
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Page 19: Techniques For Optimizing Results
The addition of a stir bar can greatly aid processing of large samples. A probe should not be used to process a volume larger than indicated on the chart unless the application is reviewed and approved by a Sonics representative. - Page 20 Additionally, the sample vessel can be immersed in ice or an ice-salt-water-alcohol bath, or by using a water-jacketed processing vessel with cold water circulation during processing to help control temperature. See website for more details and additional information: www.sonics.com Page 20 of 29...
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Page 21: Maintenance
9. MAINTENANCE It is recommended to periodically inspect the unit, both visually and physically, to ensure optimum and safe performance. This inspection should be scheduled as a routine maintenance procedure, done with the unit power OFF and with the unit unplugged from the AC power source. -
Page 22: Attaching And Detaching Probes And Microtips
9.2. ATTACHING AND DETACHING PROBES AND MICROTIPS Disconnect probe from converter. Use the wrench set provided with the system. Clean threaded stud. Use alcohol and a cotton swab to remove any debris on the threading of the connecting stud. Allow the alcohol to dry completely. Clean threading in converter. -
Page 23: System Cleaning Instructions
Replacement Tip Removal Replacement Tip Tightening Microtip Removal Microtip Tightening Note: When tightening a microtip, the tip must not be in contact with the work surface. Always have the tip extending off of the table or work surface to minimize stress to the tip. 9.3. -
Page 24: Troubleshooting
Note: If you touch Start and processing does not occur, switch Off main power, wait 5 seconds and switch back On. If the problem persists after reviewing each of the 6 items above, please contact Customer Service or complete a repair form on the Sonics website at www.sonics.com. Page 24 of 29... -
Page 25: Return Of Equipment
Care should be exercised to provide adequate packing to insure against possible damage in shipment. The Ultrasonic Processor should be sent to the address below with all transportation charges prepaid and return of shipment indicated. RMA # ------- Sonics & Materials, Inc. 53 Church Hill Road Newtown, CT 06470 USA Important The user must certify that the ultrasonic processor and/or the accessories returned for repair are free of any biohazardous or radioactive material and are safe for handling. -
Page 26: Safety Certification Form
11.1. SAFETY CERTIFICATION FORM Items being returned: ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ Please check only one item below: ___ The equipment was never used or exposed to any radiological, biological or chemical agents and is safe to handle, use or dispose of. ___ The equipment was used but not in conjunction with or exposed to any radiological, geological or chemical agents and is safe to handle, use, or dispose of. -
Page 27: Converter Cooling
12. CONVERTER COOLING Continuous processing will cause both the probe and sample temperature to increase. The heat will transfer up to the converter. If the converter overheats, the internal crystals can crack and the entire converter will require replacement. Converter damage due to overheating is not covered under warranty. Cooling the sample buy submerging the beaker or tube in ice will help to cool the probe and converter. - Page 28 Step Description Reference Attach a clean, dry, regulated compressed air source to one of the ¼” Air Cooling hose barbs. Note: The compressed air should be oil free and filtered with a 5 micron filter. hose must be attached to the 2 fitting.
- Page 29 Example of the air cooling hoses set up properly with the enclosure. If you do not have a continuous duty air compressor we can offer a portable and reliable alternative. Please contact us with questions. Page 29 of 29...
