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Ultrasonic processor
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- Contents
- Table of Contents
- Troubleshooting
- Bookmarks
Table of Contents
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Table of Contents
- 1 Warranty
- 2 Warnings
- 3 Specifications
- 4 Principles of Operation
- 5 Descriptions of Components / Functions of Controls
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Vcx130 Pb Front Panel
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Vcx130 Pb Rear Panel
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Converter Clamping
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- 6 Preparation for Use
- 7 Operating Instructions
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Caution
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Setup
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Operation
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Push Button Control
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- 8 Maintenance
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Probe Maintenance
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Attaching and Detaching Microtips
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System Cleaning Instructions
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- 9 Troubleshooting
- 10 Return of Equipment
- 11 Safety Certification Form
- 12 Frequently Asked Questions
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ULTRASONIC PROCESSOR
Part No. VCX130 PB
OPERATION MANUAL
Sonics & Materials, Inc.
53 Church Hill Road
Newtown, CT 06470 USA
Phone: 203.270.4600
info@sonics.com
www.sonics.com
Rev. 4-21
Table ofContents
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Summary of Contents for Sonics VCX130 PB
- Page 1 ULTRASONIC PROCESSOR Part No. VCX130 PB OPERATION MANUAL Sonics & Materials, Inc. 53 Church Hill Road Newtown, CT 06470 USA Phone: 203.270.4600 info@sonics.com www.sonics.com Rev. 4-21...
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Page 2: Table Of Contents
3. SPECIFICATIONS ....................5 4. PRINCIPLES OF OPERATION ................7 5. DESCRIPTIONS OF COMPONENTS / FUNCTIONS OF CONTROLS ....9 5.1. VCX130 PB FRONT PANEL ................9 5.2. VCX130 PB REAR PANEL ................9 5.3. FUNCTIONS OF KEYS CONTROLS & CONNECTORS ....... 10 5.4. -
Page 3: Warranty
1. WARRANTY Your Ultrasonic Processor is warranted and backed by the manufacturer for a period of 3 years from the date of shipment against defects in material and workmanship under normal use as described in this instruction manual. During the warranty period, the manufacturer will, at its option, as the exclusive remedy, either repair or replace without charge for material and labor, the part(s) which prove to be defective, provided the unit is returned to us properly packed with all transportation charges prepaid. -
Page 4: Warnings
2. WARNINGS Please read the manual in its entirety. Necessary instruction and guidance are provided to help ensure the successful operation of this device. Observe the following: High voltage is present in the power supply, converter and high frequency cable. There are no user-serviceable parts inside any of these devices. -
Page 5: Specifications
3. SPECIFICATIONS Power Supply 198 VAC – 264 VAC @ 50/60 Hz 100 VAC – 132 VAC @ 50/60 Hz Input Voltage Rated Current 2.4 Amps max. 1.2 Amps max. Fuse Rating 3 Amps Slow Blow 1.6 Amps Slow Blow Weight 10 lbs. - Page 6 Environmental Pollution Degree Installation Category Operating Limits Temperature: 41 - 104ºF (5 - 40ºC) Relative Humidity 10 - 95% (Non Condensing) Altitude: 6,651 ft. (2000 m) Temperature: 35 -120 ºF (2 - 49 ºC) Shipping/Storage Relative Humidity 10 - 95% (Non Condensing) Ambient Pressure Extremes: 40,000 ft.
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Page 7: Principles Of Operation
4. PRINCIPLES OF OPERATION The ultrasonic power supply transforms AC line power to a 20 KHz signal that drives a piezoelectric converter/transducer. This electrical signal is converted by the transducer to a mechanical vibration due to the characteristics of the internal piezoelectric crystals. The vibration is amplified and transmitted down the length of the horn/probe where the tip longitudinally expands and contracts. - Page 8 viscosity, concentration, temperature, etc.). As the resistance to the movement of the probe increases (increased load on the probe), additional power will be delivered by the power supply to ensure that the excursion at the probe tip remains constant. The displayed wattage readings will vary as the load changes;...
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Page 9: Descriptions Of Components / Functions Of Controls
5. DESCRIPTIONS OF COMPONENTS / FUNCTIONS OF CONTROLS 5.1. VCX130 PB FRONT PANEL Converter Push Button 5.2. VCX130 PB REAR PANEL Page 9 of 22... -
5.3. FUNCTIONS OF KEYS CONTROLS AND CONNECTORS FRONT PANEL Displays prompts and the following control parameters: Amplitude selected LCD display Amount of output power delivered to the probe in watts, and as a percentage of 130 watts. Accumulated amount of energy in Joules delivered to the probe.
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Page 11: Converter Clamping
5.4. CONVERTER CLAMPING Improper clamping can damage the system and void the warranty. Proper Clamping Improper Clamping Using a stand and clamp will ensure a proper fit. Clamp and Stand, Part no. 830-00460 Page 11 of 22... -
Page 12: Preparation For Use
6. PREPARATION FOR USE INSPECTION Prior to installing the Ultrasonic Processor, perform a visual inspection to detect any evidence of damage, which might have occurred during shipment. Before disposing of any packaging material, check it carefully for small items. The Ultrasonic Processor was carefully packed and thoroughly inspected before leaving our factory. -
Page 13: Operating Instructions
7. OPERATING INSTRUCTIONS 7.1. CAUTION Do not operate the power supply unless it is connected to the converter. Never allow liquid to spill into the converter. Do not allow a microtip to vibrate in air for more than 10 seconds. ... -
Page 14: Operation
7.3. OPERATION Press the key. The screen will display the power rating of the Ultrasonic Processor and the following control parameters. AMPLITUDE: Desired amplitude must be set in order for the Ultrasonic Processor to be operational. AMPL displays the amplitude selected (e.g. 40%). To set the amplitude at 40% when the ultrasonics is off, press the AMPL key and the numeric keys for a 40% reading on the screen, and then press the ENTER/REVIEW key. -
Page 15: Push Button Control
Elapsed time 0:05:00 7.4. PUSH BUTTON CONTROL The VCX130 PB is equipped with a push button on the converter. See the photo below. Pressing and holding the button down will initiate ultrasonics. Releasing the button will stop ultrasonics. Page 15 of 22... -
Page 16: Maintenance
8. MAINTENANCE It is recommended to periodically inspect the unit, both visually and physically, to ensure optimum and safe performance. This inspection should be scheduled as a routine maintenance procedure, done with the unit power OFF and with the unit unplugged from the AC power source. -
Page 17: Attaching And Detaching Microtips
8.2. ATTACHING & DETACHING MICROTIPS 1. Disconnect probe from converter. Use the wrench set provided with the system. 2. Clean threaded stud. Use alcohol and a cotton swab to remove any debris on the threading of the connecting stud. Allow the alcohol to dry completely. 3. -
Page 18: System Cleaning Instructions
If the problem persists after inspecting all of these, please contact Customer Service at service@sonics.com or 203-270-4600 for additional assistance or to replace a worn microtip or damaged part. -
Page 19: Return Of Equipment
Care should be exercised to provide adequate packing to insure against possible damage in shipment. The Ultrasonic Processor should be sent to the address below with all transportation charges prepaid and return of shipment indicated. RMA # ------- Sonics & Materials, Inc. 53 Church Hill Road Newtown, CT 06470 USA Important The user must certify that the ultrasonic processor and/or the accessories returned for repair are free of any biohazardous or radioactive material and are safe for handling. -
Page 20: Safety Certification Form
SAFETY CERTIFICATION FORM Items being returned: ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ Please check only one item below: ___ The equipment was never used or exposed to any radiological, biological or chemical agents and is safe to handle, use or dispose of. ___ The equipment was used but not in conjunction with or exposed to any radiological, geological or chemical agents and is safe to handle, use, or dispose of. -
Page 21: Frequently Asked Questions
FREQUENTLY ASKED QUESTIONS Probe Size vs. Sample Volume Selecting the proper size probe is a critical factor when sonicating a sample. The sample volume to be processed must correlate with the tip diameter. Each probe has a recommended sample volume range. This range may overlap with other probes. For example, the 1/8” probe is recommended for approximately 1-15ml. - Page 22 Ultrasonic processing causes the liquid temperature to elevate especially with small volumes. Pulsed ultrasonic processing is always recommended. The addition of an ice bath or recirculating chiller to cool the sample vessel is strongly suggested. See website for more details and additional information: www.sonics.com Page 22 of 22...
