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Ultrasonic atomizer
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Table of Contents
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Table of Contents
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Warranty
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Warnings
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Specifications
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Principles of Operation
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Operating Suggestions
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Descriptions of Components / Functions of Controls
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Vcx134Ata Front Panel
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Vcx134Ata Rear Panel
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Functions of Keys Controls and Connectors
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Converter Clamping
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Atomizer Probes
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Preparation for Use
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Operating Instructions
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Caution
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Setup
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Operation
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Maintenance
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Probe Maintenance
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Attaching and Detaching Probes
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System Cleaning Instructions
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Troubleshooting
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Return of Equipment
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Safety Certification Form
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ULTRASONIC ATOMIZER
Part No. VCX134ATA
OPERATION MANUAL
Rev. 11-21
Sonics & Materials, Inc.
53 Church Hill Road
Newtown, CT 06470 USA
Phone: 203.270.4600
info@sonics.com
www.sonics.com
Table ofContents
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Table of Contents
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Summary of Contents for Sonics VCX134ATA
- Page 1 ULTRASONIC ATOMIZER Part No. VCX134ATA OPERATION MANUAL Rev. 11-21 Sonics & Materials, Inc. 53 Church Hill Road Newtown, CT 06470 USA Phone: 203.270.4600 info@sonics.com www.sonics.com...
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Page 2: Table Of Contents
4. PRINCIPLES OF OPERATION ................7 5. OPERATING SUGGESTIONS ................. 8 6. DESCRIPTIONS OF COMPONENTS / FUNCTIONS OF CONTROLS ....9 6.1. VCX134ATA FRONT PANEL ................9 6.2. VCX134ATA REAR PANEL ................9 6.3. FUNCTIONS OF KEYS CONTROLS AND CONNECTORS ......10 6.4. -
Page 3: Warranty
1. WARRANTY Your Ultrasonic Processor is warranted and backed by the manufacturer for a period of 3 years from the date of shipment against defects in material and workmanship under normal use as described in this instruction manual. During the warranty period, the manufacturer will, at its option, as the exclusive remedy, either repair or replace without charge for material and labor, the part(s) which prove to be defective, provided the unit is returned to us properly packed with all transportation charges prepaid. -
Page 4: Warnings
2. WARNINGS Please read the manual in its entirety. Necessary instruction and guidance are provided to help ensure the successful operation of this device. Observe the following: High voltage is present in the power supply, converter and high frequency cable. There are no user-serviceable ... -
Page 5: Specifications
3. SPECIFICATIONS Power Supply 198 VAC – 264 VAC @ 50/60 Hz Input Voltage 100 VAC – 132 VAC @ 50/60 Hz Rated Current 2.4 Amps max. 1.2 Amps max. Fuse Rating 3 Amps Slow Blow 1.6 Amps Slow Blow Weight 10 lbs. - Page 6 Environmental Pollution Degree Installation Category Operating Limits Temperature: 41 - 104ºF (5 - 40ºC) Relative Humidity 10 - 95% (Non Condensing) Altitude: 6,651 ft. (2000 m) Temperature: 35 -120 ºF (2 - 49 ºC) Shipping/Storage Relative Humidity 10 - 95% (Non Condensing) Ambient Pressure Extremes: 40,000 ft.
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Page 7: Principles Of Operation
4. PRINCIPLES OF OPERATION The ultrasonic power supply transforms AC line power to a 20 KHz signal that drives a piezoelectric converter/transducer. This electrical signal is converted by the transducer to a mechanical vibration due to the characteristics of the internal piezoelectric crystals. The vibration is amplified and transmitted down the length of the horn/probe where the tip longitudinally expands and contracts. -
Page 8: Operating Suggestions
5. OPERATING SUGGESTIONS The liquid to be atomized flows through the entire converter, via a barbed port on the back of the converter, and then the connected probe. It is recommended that plastic tubing chemically compatible with the liquid to be atomized be used to connect the liquid delivery system to the converter. -
Page 9: Descriptions Of Components / Functions Of Controls
6. DESCRIPTIONS OF COMPONENTS / FUNCTIONS OF CONTROLS 6.1. VCX134ATA FRONT PANEL 6.2. VCX134ATA REAR PANEL Page 9 of 19... -
Page 10: Functions Of Keys Controls And Connectors
6.3. FUNCTIONS OF KEYS CONTROLS AND CONNECTORS FRONT PANEL Displays prompts and the following control parameters: Amplitude selected LCD display Amount of output power delivered to the probe in watts, and as a percentage of 130 watts. Accumulated amount of energy in Joules delivered to the probe. -
Page 11: Converter Clamping
6.4. CONVERTER CLAMPING Improper clamping can damage the system and void the warranty. Proper Clamping Improper Clamping 6.5. ATOMIZER PROBES Figure 1 - 630-0667 Narrow Spray (Up to 30 ml/min) Figure 2 - 630-0668 Wide Spray (Up to 50 ml/min) Probe(s) are not included and must be ordered separately. -
Page 12: Preparation For Use
7. PREPARATION FOR USE INSPECTION Prior to installing the Ultrasonic Processor, perform a visual inspection to detect any evidence of damage which might have occurred during shipment. Before disposing of any packaging material, check it carefully for small items. The Ultrasonic Processor was carefully packed and thoroughly inspected before leaving our factory. -
Page 13: Operating Instructions
8. OPERATING INSTRUCTIONS 8.1. CAUTION Do not operate the power supply unless it is connected to the converter. Do not allow the vibrating probe to contact any object. Never place a washer between the probe and the converter. ... - Page 14 The screen will display: - : --: -- Time -- -- Pulse NOTE: To clear an incorrect entry press the CLEAR key. 1. The Ultrasonic Processor is now ready for continuous operation. To energize the ultrasonics, press the START key or the footswitch. To de-energize the ultrasonics, press the STOP key or release the footswitch.
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Page 15: Maintenance
9. MAINTENANCE It is recommended to periodically inspect the unit, both visually and physically, to ensure optimum and safe performance. This inspection should be scheduled as a routine maintenance procedure, done with the unit power OFF and with the unit unplugged from the AC power source. -
Page 16: Attaching And Detaching Probes
9.2. ATTACHING AND DETACHING PROBES 1. Disconnect probe from converter. Use the wrench set provided with the system. 2. Clean threaded stud. Use alcohol and a cotton swab to remove any debris on the threading of the connecting stud. Allow the alcohol to dry completely. 3. -
Page 17: System Cleaning Instructions
9.3. SYSTEM CLEANING INSTRUCTIONS The power supply and converter may be cleaned using an acid-free cleaning solution (i.e. glass cleaner). Probes should be cleaned using isopropyl alcohol. Probes are made from titanium and can be autoclaved. (The converter is an electrical part and cannot be sterilized in this manner). Before each procedure, place the probe tip in water or alcohol and turn the power on for a few seconds to remove residue. -
Page 18: Return Of Equipment
Care should be exercised to provide adequate packing to insure against possible damage in shipment. The Ultrasonic Processor should be sent to the address below with all transportation charges prepaid and return of shipment indicated. RMA # ------- Sonics & Materials, Inc. 53 Church Hill Road Newtown, CT 06470 USA Important The user must certify that the ultrasonic processor and/or the accessories returned for repair are free of any biohazardous or radioactive material and are safe for handling. -
Page 19: Safety Certification Form
SAFETY CERTIFICATION FORM Items being returned: ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ Please check only one item below: ___ The equipment was never used or exposed to any radiological, biological or chemical agents and is safe to handle, use or dispose of. ___ The equipment was used but not in conjunction with or exposed to any radiological, geological or chemical agents and is safe to handle, use, or dispose of.